The core of investing in incineration bottom ash sorting production line is "tailor-made". There is no fixed price, only the most suitable configuration. The price and selection of equipment directly depends on your processing scale, raw material characteristics, finished product requirements and the degree of automation. This article will provide you with a systematic analysis of how to scientifically select and the scope of investment in equipment.

First, the core equipment selection: to build a highly efficient sorting system

A complete incineration bottom ash sorting production line is composed of a number of functional modules synergistically constitute the system. The following is the core module selection points:

1. Feeding and pretreatment system

• Core equipment: plate feeder, vibrating feeder, tumbler screen

• Selection points:

  • Plate feeder: suitable for large, wet materials, forced uniform feeding, good anti-clogging effect, is the guarantee of the previous process.

  • Tumbler screen: responsible for initial screening and bag breaking, its anti-clogging design and handling capacity is the key index. According to the initial particle size distribution to choose the appropriate aperture.

2. Crushing system

• Core equipment: slag special crusher

• Selection points:

  • The goal is to realize the effective dissociation of incineration bottom ash slag, i.e., to let the metal and non-metal fully separated, rather than grinding.

  • Need to pay attention to the processing capacity of the equipment , the uniformity of the discharge size, wear parts life and maintenance convenience.

3. Sorting system (the core of value recovery)
This is the link with the highest technical content and the greatest impact on the recovery rate, requiring "multi-machine synergy":

• Magnetic separator: used to recover ferrous metals.

• Eddy current separator: used to separate copper, aluminum, zinc and other non-ferrous metals.

• Gravity separation equipment (jig, shaking table):

  • Jigger: used for separating heavy minerals (such as stainless steel, zinc) and enriching precious metals.

  • Shaking table: used for fine sorting, recovery of copper sand and trace gold, silver, a variety of bed surface can be selected to adapt to different materials.

4. Slag water treatment and transportation system

• Core equipment: dewatering screen, filter press, spiral sand washer, all kinds of conveyor.

• Selection points:

  • Filter press: it is the key equipment to realize the separation of slag water, water recycling and tailing slag resource utilization.

  • Conveying system (belt conveyor, screw conveyor) need to be customized according to the characteristics of the material and process layout to ensure that the whole line is smooth.

Second, equipment price influencing factors and investment scope

"How much does a production line cost?" --This is a systematic problem. The price is mainly determined by the following factors:

1. Processing scale (core factor): this is the primary factor that determines the price. From 200 tons to 2000 tons per day, the equipment specifications, motor power, and steel usage vary tremendously.

2. Configuration scheme and degree of automation:

   • Metal recovery integrated resource type: the main configuration of screening + magnetic separation + gravity sorting + eddy current, on top of which a finer slag water treatment system is added to maximize the recovery of all valuable substances (including precious metals) and improve the quality of the tailings, with a high comprehensive return.

   • Degree of automation: the cost difference between using PLC centralized control and manual operation is significant.

    

3. Choice of equipment manufacturer:

   • Choosing a manufacturer with independent R&D and heavy-duty manufacturing capabilities like us has more advantages in terms of equipment performance, long-term stability, after-sales support and cost-effectiveness compared to trade integrators.

Based on our past project experience, we would like to provide you with an approximate investment range for reference:

• Small and medium-sized incineration bottom ash residue production line (10-20 tons/hour): EPC core equipment investment is usually in the level of about $200,000-300,000 USD.

• Medium-sizedincineration bottom ashproduction line (20-40 tons / hour): the investment depends on the complexity of the configuration, the complete set of equipment ranging from 300-700,000 U.S. dollars.

• Large-scaleincineration bottom ashproduction line (more than 40 tons / hour): due to the large-scale equipment, system complexity, the investment will increase accordingly.

Important Note: The above is only the reference range of core process equipment, excluding the cost of civil engineering, installation, transportation and so on.

Third, our value: to provide you with the best cost-effective program!

Choose us, you get not only a pile of equipment, but a customized, maximize the return of incineration bottom ash solution:

• Customized program design: Based on your processing capacity and budget, we recommend the "most economical and applicable" configuration to avoid waste of investment or inadequate configuration.

• Self-produced core equipment: We independently develop and manufacture core equipment from crushing and screening to magnetic separation, gravity sorting, eddy current, etc., controlling the cost and quality from the source to ensure you get a higher cost performance.

• Full life cycle service: we provide full service from selection, installation, commissioning to lifelong technical support, to ensure the continuous and stable operation of your production line, which is the real meaning of "low cost".

The price and selection of incineration bottom ash sorting production line is a professional system engineering. We strongly recommend that you do not just focus on the numbers on the quotation, but should comprehensively evaluate the supplier's technical strength, project experience and customization capabilities.

Suggested Next Steps:
Provide us with your approximate process size (tons/hour), site conditions, and focus on the type of metal to be recovered, and our engineers will provide you with a customized proposal and a more accurate budget range.

Let's work together to ensure that every dollar of your investment turns into a real profit!